Conveyor System Design Services

Smart, Scalable Conveyor Systems Built for the Way You Operate

At Progistic Systems, we specialize in designing conveyor systems that move more than just products—we move businesses forward.

Whether you’re expanding an existing facility, launching a new distribution center, or retrofitting an aging operation, our Conveyor System Design Services are engineered to optimize your flow of goods, space, labor, and throughput.

🧠 Engineering-Driven, Operations-Focused

We don’t believe in cookie-cutter solutions. Our conveyor designs start with your business goals—and are backed by deep industry experience and technical precision.

We consider every aspect of your operation, including:

  • Order profile and SKU velocity

  • Facility layout and available footprint

  • Throughput targets and peak volume modeling

  • Integration with upstream and downstream systems (AMRs, ASRS, sorters, WMS, etc.)

  • Labor optimization and safety

The result? A conveyor system that’s not just well-built—it’s built for your business.

⚙️ Our Design Process

1. Discovery & Data Collection
We analyze your operational data, site conditions, and strategic goals to understand your current state and future requirements.

2. Concept Development
We develop system flow diagrams, layout drawings, and high-level concepts that match your performance objectives and space constraints.

3. Facility Layout
Using the latest CAD tools, we model conveyor flows, accumulation zones, merges/diverts, and material paths to validate performance before anything is built.

4. System Specification
We select the right conveyor types—belted, roller, MDR, zero-pressure, incline, spiral, etc.—and provide detailed equipment specs and controls requirements.

5. Integration Planning
We coordinate the design with WMS/WES systems, pick modules, sortation equipment, AMRs, and facility infrastructure to ensure seamless operation.

6. Installation & Support
Need help beyond design? We offer turnkey installation, controls, and post-go-live support to take your system from blueprint to production floor.

🔄 Conveyor Technologies We Design

  • MDR (Motor-Driven Roller) Conveyors

  • Belted and Belt-over-Roller Conveyors

  • Accumulation & Zero Pressure Systems

  • Merge, Sort, and Divert Systems

  • Incline, Decline, and Vertical Conveyance

  • Overhead and Under-floor Transfers

  • Spiral Conveyors and Loops

  • Zone Routing and Smart Control Logic

Whether you’re moving parcels, totes, cases, or pallets, we design systems that move product efficiently, safely, and intelligently.

📦 Industries We Serve

  • E-commerce Fulfillment

  • Retail & Omnichannel Distribution

  • 3PL & Contract Logistics

  • Food & Beverage

  • Manufacturing & Assembly

  • Cold Chain & Temperature-Controlled Environments

No matter your industry, we deliver conveyor designs that are modular, scalable, and future-ready.

💡 Why Progistic Systems?

  • ✅ Independent & Objective – We design the best solution for your business, not just one vendor’s catalog.

  • 🛠️ Built on Experience – Our team has designed and implemented conveyor systems across hundreds of facilities nationwide.

  • 📊 Data-Driven – Every layout and recommendation is backed by throughput modeling and operational analysis.

  • 🤝 End-to-End Support – From concept to commissioning, we’re your partner at every phase of the project.

  • 🧰 Installer Friendly – As an integration and maintenance company, we design with real-world installation and serviceability in mind.

🚀 Let’s Design Your Next Conveyor System

Your material flow is the heartbeat of your operation. We’ll help you get it right—with a conveyor system that delivers speed, reliability, and long-term ROI.

📞 Contact us today to schedule a consultation or facility walk-through.