Automation Preventative Maintenance

Keep Your Automation Running at Peak Performance

Automation systems are a major investment—and like any critical asset, they need proper care to keep delivering value. At Progistic Systems, our Automation Preventative Maintenance Services are designed to extend equipment life, prevent unexpected downtime, and ensure your operation runs smoothly day in and day out.

Whether you run conveyors, AMRs, ASRS, robotics, or custom material handling equipment, our team of experienced technicians will help you keep everything operating like new.

🔧 What We Offer

Custom PM Programs for Every Operation

No two automation environments are the same. We tailor preventative maintenance plans based on your:

  • Equipment mix and OEM specifications

  • Throughput volume and hours of operation

  • In-house maintenance capabilities

  • Operational risk tolerance

From high-speed sorters to robotic palletizers, we ensure your equipment gets the attention it needs—on your schedule and aligned with your business priorities.

Two Service Models to Fit Your Needs

1. On-Site Embedded Maintenance Teams
For high-throughput or mission-critical sites, we provide full-time technicians embedded at your facility. Services include:

  • Daily, weekly, and monthly PM tasks

  • Troubleshooting and immediate repairs

  • Safety audits and lockout/tagout (LOTO) enforcement

  • Root cause analysis and improvement recommendations

2. Quarterly PM Visits
Ideal for small to mid-sized operations or sites with limited internal maintenance bandwidth. Every visit includes:

  • Equipment inspections and function tests

  • Belt tensioning, roller checks, lubrication, and cleaning

  • Wear item replacement and adjustments

  • Detailed reports and upcoming maintenance forecasts

📈 Data-Driven Maintenance: From Reactive to Predictive

Our technicians use sensor readings and operational data to monitor system health and identify signs of future failure—before they cause a breakdown.

Predictive maintenance capabilities include:

  • Motor temperature analysis – Detect overheating issues

  • Amp draw monitoring – Identify stress or binding

  • Vibration and bearing diagnostics – Prevent mechanical failures

  • Cycle and runtime tracking – Schedule interventions at the right time

By leveraging data from your PLCs, SCADA systems, and sensors, we move your maintenance strategy from “fix it when it breaks” to “fix it before it fails.”

✅ Safety Comes First

We take safety seriously—every technician is trained and certified in OSHA-compliant Lockout/Tagout (LOTO) procedures. Our maintenance protocols are designed not just to protect your equipment, but to ensure the safety of your people and compliance with all regulatory standards.

💰 The ROI of Preventative Maintenance

Preventative maintenance isn’t an expense—it’s a strategic investment. Consider the benefits:

  • Reduce unplanned downtime

  • Lower emergency repair costs

  • Extend the lifespan of your automation equipment

  • Protect throughput during peak seasons

  • Ensure workplace safety and compliance

🚀 Let’s Build a Maintenance Plan That Works for You

From conveyors and AMRs to robotic picking systems and ASRS units, we support the full range of warehouse and fulfillment automation technologies.

Whether you need full-time on-site support or quarterly checkups, Progistic Systems is ready to help you protect your automation investment and keep your operation moving.

📞 Contact us today to schedule a consultation or site assessment.